CNC
Methodology
- Operators program their own machines to reduce potential miscommunication.
- All CNC operators have received significant instruction in computer programming and operation.
- Every attempt is made to drive unattended machine time by employees scheduling manpower and production runs.
- We actively engage manufacturers in the best use of machines and consumables to assure quality.
- Employees are cross trained in each machine and software setup.
- Our CNC department has the capacity to rapidly produce mold bases to improve overall delivery time to rapid prototype and time-sensitive production molds.
Equipment
- UMC-750SS Haas Super Speed 5-Axis VMC
- Haas ST-20 Series Y-Axis turning center
- (2) Haas VM-3
- (2) Roku Roku High Speed Mills
- Clausing with Proto-Trak
- 3R WorkPal Compact Servos
Supporting Equipment
- (4) Workstations
- Mastercam 2020
Hardware
Methodology
- Continuous upgrade of hardware assets assures the most up to date technology is being used in our facility.
- We operate under the belief that computer hardware assets are cheap relative to the productivity gains that can be achieved. Every employee has access to their own computer system, email, internet, and printer.
- Many workstations are located on the factory floor, where each machine operator programs his workload throughout the workday.
- Employee driven, flexible work scheduling is essential to overall productivity. A technology savvy team is the only way to achieve continuous improvements.
- Our training model is employee centered. Training is conducted in our location as we wish to keep our employees at home with their families.
Equipment
- (4) CAD Stations
- (6) Personal Computers
- (5) CAM Stations
- Portable CAD Notebook
- HP Design Jet 510 Plotter
High Speed Milling
Methodology
- The introduction of High-speed milling has produced significant cost savings for our customers in a variety of product categories.
- The purchase and introduction of a heat shrink tooling unit has helped to hold tight tolerance and creates an optimal surface finish.
Equipment
- (2) Roku Roku HC-548EX
- Makino V33
- Haimer heat shrink power clamp
- Haimer Heat Shrink Tool Holders
- 30,000 RPM Oil Cooled Spindle
Supporting Equipment
- (4) Workstations
- Mastercam 2020
Laser Welding
Methodology
- Our in-house laser welding department gives us the potential to receive, repair, and return work on a timely basis.
- We are capable of welding various types of steel with a capacity of plates up to 220 lbs.
- We believe our laser-welding capabilities serve our internal needs as well as the rapid turn-around needs of our customers when they are facing repair and revision deadlines.
Equipment
- LWI V-Flexx Workstation
Polishing
Methodology
- Our full-time, internal polishing department helps assure the highest quality of work.
- Our polishing department operates in a separate, sealed work area, away from particulates that may affect final quality.
- We conduct internal inspections of any work that has been sent to an outside source. If the work does not meet our high standards, it is returned to the vendor with a detailed explanation of any shortfalls and the expected remedy.
SPE/SPI Finishes
A-1 |
Grade #3 Diamond Buff |
C-1 |
600 Stone |
A-2 |
Grade #6 Diamond Buff |
C-2 |
400 Stone |
A-3 |
Grade #15 Diamond Buff |
C-3 |
320 Stone |
B-1 |
600 Grit Paper |
D-1 |
Dry Blast Bead #11 |
B-2 |
400 Grit Paper |
D-2 |
Dry Blast #240 Oxide |
B-3 |
320 Grit Paper |
D-3 |
Dry Blast #24 Oxide |
Polishing Supplies
- Ultrasonic Polishing Brushes
- Diamond Compound
- Power Tools
- Carbide Burs
- Files
- Mounted Points
Sinker EDM
Methodology
- We design & machine all of our electrodes within our facility.
- Using our CMM equipment, we perform a 100% dimension check on every electrode to assure accuracy.
- With our experienced EDM technicians, customers can rest assured we can handle any specific logos, designs, or surface finishes.
- Our technicians prepare their own schedules for production time, with maximum efforts made to create high productivity scenarios.
Expertise
- Undercuts
- Thin Ribs
- Thread EDM
- Hinge Pins
- Precision Hole Burning
- Decorative Engraving & Logos
Equipment
- Mitsubishi EA12PS
- System 3R Workpartner 1+
- Mitsubishi EA12V-Advance
- Mitsubishi EA12E
- Mitsubishi VX20
Software
Methodology
- Our design team consists of individuals who first spent time in the production side of the business. We have design team members with 30+ years of experience which allows us to look at design from a production perspective
- Options for design include in-house, outside vendor, and custom supplied design teams.
- Our production employees are actively involved in advising the design team on possible cost saving opportunities.
- Data can be accepted in a wide variety of formats to facilitate a seamless exchange.
- Our technology assets are configured to assure the confidentiality of customer information. Multiple layers of hardware and software tools exist to provide the maximum protection.
Equipment
- Pro-E Creo 4.0 (4) Licenses
- SolidWorks 2020
- Mastercam 2020 (6) Licenses
- Adobe Professional 8
- Adobe Illustrator
- Microsoft Office 365
- Wildfire 5
Wire EDM
Methodology
- Our wire EDM work is performed by our staff, in our facility, to ensure the highest level of quality and customer satisfaction.
- Wire EDM technicians handle their own programming to minimize potential miscommunication and eliminate errors.
- Use of multiple plate stacking provides significant productivity gains.
- Machines are equipped with auto-threaders allowing maximum machining time and "lights out" manufacturing
- All EDM equipment is located in a self-contained work cell to maximize production efficiency.
Equipment
- Mitsubishi FA10S - Advance
- (AT) Submerged Wire Cut EDM
- Mitsubishi MD-Pro AT
- Mitsubishi DWC 90 HA w/Auto Thread
- Sodick K1C Small Hole Drilling EDM
Supporting Equipment
- (2) Workstations
- Mastercam X5 Wire
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